Homemade Solar Cell

How To Make A Homemade Solar Cell

Actually when you come down to the process of making a homemade solar cell, it's not too difficult. The biggest cost that you will pay is for those cells to place into your overall project. If you want to build a 60 watt solar panel though, it's only going to cost you a bit of money.

Your panel is going to need to be placed into a box after it's completed so you will need some wood and silicone caulk, copper braided wire, and screws. Besides that you will need a few more things. To get your solar cells you will need to find them on the internet or locally. Sometimes these will be dipped into some wax to make the shipping be safer. However, this will make the process of getting those ready to place into your panel more difficult.

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36 total cells will be needed to make this solar panel work, and put out 60 watts. But ordering more than that would be recommended just in case a few break in the process. The box you're going to make to place the completed panel is will be very shallow, no more than three quarters of an inch deep. Place your holes in the side, not only to vent air through the panels, but also to run wires later on.

After you've built your box, and before you place those completely put together solar panels inside, you will need to paint the entire box. Don't be very picky about the color you paint the box in though. When it comes to getting that wax off the panels it will be quite a process.

First get a pot that is filled with hot water, almost boiling, but not quite there. Place the solar cell into that pot, and let the wax be melted off. Then you will move the cell into another hot pot of water, but this one needs to have soap in it. Let the water clean up the cell nicely, and take it out. Make sure you are only doing one cell at a time for this process.

Now those cells need to be soldered together in a pattern, you can pick many kinds of patterns by going on the internet. Start by only placing two together, and then adding in another cell until you have six of them interconnected. At that point you will need to place them onto a pegboard that will be placed into the box. Use your silicone caulk and place them onto the board, flip the board carefully, and place it into the box.

You will have a total of 18 cells per box and two total boxes that will be completed. When 18 cells are in the box you will need to interconnect them with the bottom six in each box. That can be done with copper braided wire or other wire; the wire itself should be held down by placed caulk onto them.

The side by side panels can be connected by running your wire through the holes you've placed in the box. Don't forget that testing of these cells is required before you place that Plexiglas cover on front. And your blocking dioxide needs to be placed on the front also, or your battery may lose a charge when it is cloudy or night. Congratulations in making your first homemade solar cell!

Click Here To Learn How To Make Your Own Solar & Wind Power Today With Earth4Energy's Easy Step-By-Step Kit