Build A Solar Panel

How To Build A Solar Panel

So you want to take advantage of using the sun as a source for your electricity? In a few easy steps you can learn how to build a solar panel. The materials you need are not that hard to find, and you should be able to do this process at a lot less cost than buying a solar panel yourself.

First of course you will need to buy some solar cells. You can find these in many different places, even people on eBay sell them. But either make sure that they place the solar cells into wax, which will protect them during shipping. Or you can make sure they are close enough to you to possibly go and pick up. Mono-crystalline cells and about 36 of them will create a 60 watt package to build a single solar panel.

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Next you will need to make a box that will hold the solar cells once you have the panel all built. A shallow box with sides that are three quarters of an inch will work best. Make sure when you make your box you have vent holes on the side that will help to vent off the heat.

Painting the box all parts of it is another touch you shouldn't forget. Make sure that you get all sides inside and out of the full box. It doesn't really matter on what color you use though. To get the wax off the solar panels is a bit of a hassle, you will need a pan of soapy water, and one of non soapy water. Get the water to just about boiling, and only do one panel at a time. Place the cell in the hot water, non soapy first, and let the wax melt off, than place it into the soapy hot water. Remember not to pour this hot water, that the wax has been melted into; it will clog up your sink.

Solder the cells together, you can find many different pattern types that will work on the internet. While doing this it's best to do only two cells at a time and solder them together. Glue the cells down into place by using silicone caulk. If you can get someone to help you during this part, because you'll need to flip the pegboard over, it would be a great help to you.

Use a copper braid to connect the solar cells to each other. Or if you want regular wire, make sure that you test them before you get too much further into the process. Once you have a half panel, or six of the solar cells together, you can place them into the box you made earlier. Screw them down so they will stick on the board when anchored to the roof of your home. Almost done building a solar panel!

To connect the two half panels you will need to run the wires via those little vent holes you created earlier. Use the silicone caulk to hold the wire into place. Now you will need to install a blocking diode, this will make sure that at night or during cloudy days your panel will not discharge. Run your wires on the outside of the box, and place down your Plexiglas cover.

Add your plugs into the whole operation, so that you are able to operate by switching it off and on. Before mounting the panel on the roof be assured that you test it and make sure it's working. Overall this system is very inexpensive to build.

Click Here To Learn How To Make Your Own Solar & Wind Power Today With Earth4Energy's Easy Step-By-Step Kit